Quality control at every stage, not just at the end.
Most packaging problems start long before the press u2014 in the file, the dieline or the board choice. Hereu2019s how we check each order from artwork to dispatch.
- Pre-press check on every file
- In-line print and color inspection
- Fold, fit and count checks before shipping
Five checkpoints.
Pre-press
Files checked for bleed, resolution, color mode, fonts, barcodes and dieline alignment.
Proof approval
3D proof and, where requested, printed color proof signed off by you.
Press check
Color and registration checked against the approved proof during the run.
Converting
Die-cut accuracy, crease quality, glue lines and finishes inspected.
Final inspection
Samples folded and fit-checked, quantity counted, cartons packed and labeled.
What we inspect for.
| Defect | nHow we catch it | n
|---|---|
| Color shift from the proof | nPress checks against the approved proof; Pantone for exact matches | n
| Misregistration (colors out of alignment) | nIn-line inspection during the run | n
| Cracked folds | nCorrect crease scoring and board grain; fold tests | n
| Off-center die-cut | nDie alignment check on first sheets | n
| Scuffs and rub marks | nCoating choice and careful handling and packing | n
| Wrong or unreadable barcode | nBarcode size and contrast checked in pre-press | n
| Short count | nFinal count before packing | n
Testing for shipping.
For products that ship on their own, we can help you plan transit testing. Many brands use the ISTA test procedures (for example ISTA 3A for parcel-delivery shipments) to simulate handling, drops and vibration. Ask your specialist whether your build needs testing and how to arrange it.
What you can do to prevent problems.
- n
- Measure accurately and send a sample unit for tight fits. n
- Review the proof on every panel, including inside and flaps. n
- Use Pantone for brand-critical colors. n
- Request a sample for new structures. n
Frequently asked questions
What happens if my boxes have a printing defect?
Contact us with photos and your order number. Misprints and manufacturing defects against the approved proof are covered under our returns policy.
Can I approve color on press?
For color-critical jobs, ask about a printed color proof before the full run.
Do you test boxes for shipping?
We can help plan transit testing such as ISTA procedures; ask your specialist.
Quality you can check.
Order a sample kit and see our print and finishing quality in hand.